The syllabus for the ITI Trade "Attendant Operator (Chemical Plant)." This is a two-year course under the Craftsman Training Scheme (CTS) by the National Council for Vocational Training (NCVT), designed to train individuals in operating and maintaining chemical plant equipment. Below is the syllabus in English, covering all components: Trade Theory, Trade Practical, Workshop Calculation and Science, Engineering Drawing, and Employability Skills.
1. Trade Theory
This section provides theoretical knowledge about chemical plant operations, safety, and equipment.
Year 1
- Introduction to Chemical Plant Operations
- Role of an Attendant Operator in chemical industries.
- Overview of chemical processes and unit operations.
- Safety and Environment
- Safety precautions, personal protective equipment (PPE), and fire extinguishers.
- Handling hazardous chemicals and understanding Material Safety Data Sheets (MSDS).
- First aid and emergency procedures.
- Basic Chemistry and Physics
- Properties of solids, liquids, and gases.
- Concepts of pressure, temperature, and flow in chemical processes.
- Chemical Plant Equipment
- Types and functions of pumps, valves, compressors, and heat exchangers.
- Introduction to reactors, distillation columns, and filters.
- Unit Operations
- Fluid flow, heat transfer, and mass transfer basics.
- Mechanical operations like grinding, mixing, and separation.
Year 2
- Advanced Chemical Processes
- Operation of autoclaves, ammonia plants, and acid plants.
- Processes like filtration, extraction, and drying.
- Instrumentation and Control
- Reading temperature indicators, pressure gauges, and flow meters.
- Basics of process control and automation.
- Maintenance and Troubleshooting
- Routine checks and minor repairs of equipment.
- Identifying and reporting operational issues.
- Quality Control
- Importance of maintaining product standards.
- Basic testing methods for chemical products.
- Industrial Applications
- Overview of chemical industries (e.g., fertilizers, pharmaceuticals, petrochemicals).
- Waste management and environmental regulations.
2. Trade Practical
This hands-on section develops skills in operating and maintaining chemical plant equipment.
Year 1
- Basic Fitting Skills
- Hack-sawing, marking, punching, chiseling, filing, drilling, and tapping.
- Observing safety protocols during operations.
- Equipment Operation
- Start, stop, and monitor pumps, compressors, and valves.
- Operate simple mixing and grinding machines.
- Safety Practices
- Use of PPE and fire extinguishers in simulated emergencies.
- Handling and disposal of chemicals safely.
- Basic Experiments
- Conduct lab experiments to measure physical properties (e.g., density, boiling point).
- Prepare and test chemical solutions.
Year 2
- Advanced Equipment Handling
- Operate autoclaves, filter presses, and centrifuges.
- Perform drying and extraction processes.
- Process Monitoring
- Adjust pressure, temperature, and flow using control instruments.
- Record and analyze operational data.
- Maintenance Tasks
- Clean and replace filter media in presses and centrifuges.
- Perform minor repairs on pumps and valves.
- Project Work
- Simulate a small-scale chemical process (e.g., mixing, filtering, drying).
- Prepare a report on the process and outcomes.
3. Workshop Calculation and Science
This covers mathematical and scientific principles applied in chemical operations.
- Calculations
- Unit conversions, percentages, and ratios for chemical mixtures.
- Flow rate, pressure, and volume calculations.
- Science
- Basics of heat transfer (e.g., conduction, convection).
- Fluid mechanics and properties of materials in chemical processes.
4. Engineering Drawing
This focuses on technical drawings relevant to chemical plants.
- Drawing Basics
- Sketching lines, angles, and simple shapes.
- Use of symbols and notations in chemical plant layouts.
- Equipment Diagrams
- Draw piping layouts, valve positions, and equipment connections.
- Interpret flow sheets and process diagrams.
5. Employability Skills
This enhances professional skills for job readiness.
- Communication
- Writing reports and communicating with supervisors.
- Workplace Skills
- Time management, teamwork, and problem-solving.
Course Overview
- Duration: 2 years (4 semesters)
- Eligibility: Passed 10th class under the 10+2 system with Science and Mathematics or equivalent.
- Objective: To train individuals to operate chemical plant equipment, ensure safety, and assist in production processes, preparing them for roles like Plant Attendant, Chemical Operator, or Shift Technician in industries such as fertilizers, pharmaceuticals, and petrochemicals.
This syllabus aligns with the NCVT framework and may have minor variations by state or ITI. For the most current version, refer to the Directorate General of Training (DGT) website or your local ITI. Let me know if you need specific sections only (e.g., Trade Theory or Trade Practical)!