iti 26 April 2025

CITS Mechanic Tractor Trade Syllabus (English)

Overview

The CITS Mechanic Tractor trade is a one-year program designed to train instructors to teach the repair, maintenance, and operation of tractors and related agricultural equipment in ITIs. Divided into two semesters, the course covers Trade Technology (theory and practical), Training Methodology, Engineering Drawing, Workshop Calculation & Science, and Soft Skills. It aligns with NSQF Level 5 standards, emphasizing advanced diagnostics, precision agriculture integration, and effective teaching methods. The syllabus adheres to the latest Directorate General of Training (DGT) guidelines for outcome-based learning.

Semester 1 Syllabus

Trade Technology - Theory

  • Introduction to CITS and Mechanic Tractor Trade: Role of instructors, scope of the tractor industry, and trends (e.g., smart tractors, precision farming).

  • Safety and Standards:

    • Advanced workshop safety: Risk assessment, PPE usage, and safe fuel handling.

    • Compliance with IS, ISO, and tractor safety standards.

    • Safe operation of hydraulic systems and heavy machinery.

  • Tractor Fundamentals:

    • Types: Two-wheel drive, four-wheel drive, and compact tractors.

    • Components: Engine, transmission, hydraulic system, and PTO (Power Take-Off).

  • Diesel Engines:

    • Construction and operation: Four-stroke diesel engines, fuel injection systems.

    • Cooling and lubrication systems: Radiators, oil pumps, and filters.

  • Transmission Systems:

    • Clutches, gearboxes, and differentials.

    • Hydrostatic and power-shift transmissions.

  • Electrical Systems:

    • Starting, charging, and lighting systems: Batteries, alternators, and starters.

    • Basic wiring diagrams and electrical troubleshooting.

  • Maintenance Basics:

    • Preventive maintenance: Schedules for engines, transmissions, and hydraulics.

    • Troubleshooting common issues: Starting failures, hydraulic leaks.

  • Quality Control: Inspection of repaired tractors for performance and safety compliance.

Trade Technology - Practical

  • Apply safety protocols in a tractor workshop (e.g., PPE, hydraulic safety).

  • Dismantle and assemble tractor components (e.g., engine, gearbox).

  • Service diesel engines: Fuel injectors, filters, and cooling systems.

  • Maintain transmission systems: Clutches, differentials, and PTO.

  • Troubleshoot and repair electrical systems (e.g., starters, alternators).

  • Perform preventive maintenance on tractors.

  • Diagnose faults using tools (e.g., multimeters, pressure gauges).

  • Conduct quality checks on repaired tractors for operational efficiency.

  • Document maintenance and repair procedures.

Training Methodology

  • Instructor Role: Lesson planning, teaching strategies, and student evaluation techniques.

  • Communication Skills: Clear verbal and non-verbal communication for effective training.

  • Classroom Management: Engaging diverse learners and maintaining discipline.

  • Instructional Aids: Using projectors, digital tools, and e-learning platforms.

  • Practical Training: Demonstrating repair tasks, guiding practice, and providing feedback.

Semester 2 Syllabus

Trade Technology - Theory

  • Advanced Tractor Technology:

    • Electronic control units (ECUs) for tractor engine management.

    • GPS-guided systems and telematics for precision agriculture.

  • Hydraulic and Pneumatic Systems:

    • Advanced hydraulics: Load-sensing pumps, proportional valves.

    • Pneumatic systems in tractor attachments.

  • Emission Control:

    • Compliance with BS-VI emission norms for diesel engines.

    • Exhaust gas recirculation (EGR) and diesel particulate filters (DPF).

  • Diagnostics and Repair:

    • Advanced diagnostics: Use of OBD (On-Board Diagnostics) and diagnostic software.

    • Overhauling engines, transmissions, and hydraulic systems.

  • Automation in Tractors:

    • IoT for tractor monitoring and predictive maintenance.

    • Autonomous tractor systems: Basics of guidance and control.

  • Sustainable Practices:

    • Fuel-efficient engine tuning and emission reduction.

    • Recycling of tractor components and fluids.

  • Entrepreneurship:

    • Starting a tractor repair business: Business plans, budgeting, and marketing.

    • Client acquisition and service contracts.

  • Industry 4.0 in Tractor Mechanics:

    • AI for fault prediction and maintenance optimization.

    • Cloud-based equipment management systems.

  • Legal and Ethical Issues: Emission regulations, safety laws, and ethical repair practices.

Trade Technology - Practical

  • Diagnose and repair ECU-controlled tractor systems.

  • Service and test hydraulic systems with advanced components.

  • Use OBD tools for advanced tractor diagnostics.

  • Overhaul diesel engines and transmissions in a workshop.

  • Implement IoT-based monitoring for tractor performance (if available).

  • Tune engines for fuel efficiency and emission compliance.

  • Maintain GPS-guided tractor systems (if available).

  • Develop a business plan for a tractor repair service.

  • Document compliance with safety and emission standards.

Training Methodology

  • Advanced Teaching Techniques: Micro-teaching, flipped classrooms, and blended learning.

  • Assessment and Evaluation: Designing tests, practical assessments, and grading systems.

  • Digital Tools: Using Learning Management Systems (LMS), virtual labs, and e-learning modules.

  • Mentoring: Supporting trainees in skill development and career planning.

  • Project-Based Learning: Guiding trainees to complete repair projects (e.g., tractor overhaul).

Additional Components

Workshop Calculation & Science

  • Calculations: Engine horsepower, hydraulic pressure, and gear ratio calculations.

  • Science: Thermodynamics, fluid mechanics, and material properties.

Engineering Drawing

  • Drawing Basics: Detailed drawings of tractor components (e.g., engine, PTO).

  • Schematics: Hydraulic circuits and electrical wiring diagrams.

Soft Skills & Employability Skills

  • Communication: Client consultations, report writing, and technical presentations.

  • Leadership: Managing repair teams and service workflows.

  • Time Management: Meeting repair and maintenance deadlines.

Assessment

  • Internal Assessment: Continuous evaluation through assignments, practicals, and tests.

  • Final Examination: Theory and practical exams conducted by NCVT at year-end.

  • Project Work: Complete a tractor repair project (e.g., restoring a tractor system) and a teaching demonstration.

Trade Type