Mattress Manufacturing Operator Apprenticeship Course Syllabus

Course Title

Mattress Manufacturing Operator Apprenticeship Course

Course Code

MMO101

Description

This course, under the Apprenticeship Training Scheme (ATS), provides comprehensive training for mattress manufacturing operators, focusing on operating production machinery, assembling mattresses, and ensuring quality control in bedding production. Apprentices will gain hands-on experience in handling materials like foam, springs, and fabrics, using sewing and cutting machines, and adhering to safety standards, preparing them for roles in furniture, bedding, and textile industries. The course aligns with the National Apprenticeship Promotion Scheme (NAPS) and complies with the Apprentices Act, 1961.

Objectives

• Operate mattress manufacturing machinery, such as quilting and sewing machines, safely and efficiently.
• Assemble mattresses using materials like foam, springs, and fabrics to meet design specifications.
• Perform quality checks to ensure mattresses meet industry standards and customer requirements.
• Adhere to workplace safety and regulatory standards during manufacturing processes.

Schedule

The course spans 8 weeks, combining basic training and on-the-job practical training as per ATS guidelines. Each week focuses on specific skills essential for mattress manufacturing operators. Below is the detailed breakdown:

Week 1: Introduction to Mattress Manufacturing

Overview of mattress production, operator roles, workplace safety, and introduction to materials and tools under ATS.

Week 2: Mattress Materials and Components

Understanding materials (e.g., foam, springs, latex, fabrics) and components used in mattress construction.

Week 3: Operating Manufacturing Machinery

Learning to operate machinery like quilting machines, foam cutters, and sewing machines for mattress production.

Week 4: Mattress Assembly Techniques

Assembling mattress layers, attaching springs, and covering with fabrics to meet design specifications.

Week 5: Quality Control and Inspection

Performing quality checks for stitching, alignment, and material defects, ensuring compliance with industry standards.

Week 6: Safety and Maintenance

Implementing safety protocols, handling hazardous materials, and performing basic maintenance on production equipment.

Week 7: Production Efficiency and Documentation

Optimizing production processes, reducing waste, and maintaining production logs for traceability.

Week 8: Final Project and Assessment

Completion of a comprehensive mattress manufacturing project and preparation for the All India Trade Test (AITT) under NCVT.

Assessment Methods

Apprentice performance is evaluated through a combination of practical, theoretical, and participatory components, preparing them for the National Apprenticeship Certificate (NAC):

• Weekly Assignments: 40%
• Midterm Project: 20%
• Final Project: 30%
• Participation and Attendance: 10%

Instructor

Prof. Vinay Patel

Language

Available in: English

Status

Published

Additional Notes

Apprentices must be at least 14 years old and meet the minimum educational qualification (typically 10th grade passed or equivalent, as per trade requirements). The course includes basic training (20-25% of the program) and on-the-job training, with a stipend provided as per NAPS guidelines (e.g., Rs. 7700 per month for one-year ITI trade passed apprentices, as per Gazette notification dated 25th September 2019). Successful completion leads to the National Apprenticeship Certificate (NAC) upon passing the All India Trade Test (AITT), recognized for employment in government and private sectors. The training emphasizes safe machinery operation and quality control, addressing the demand for skilled operators in India’s growing furniture and bedding manufacturing sectors.