Automotive Manufacturing Technician Apprenticeship Course Syllabus

Course Title

Automotive Manufacturing Technician Apprenticeship Course

Course Code

FMOAMT101

Description

This course, under the Flexible Memorandum of Understanding (Flexi-MoU) Scheme within the Apprenticeship Training Scheme (ATS), provides comprehensive training for automotive manufacturing technicians. It focuses on manufacturing vehicle components, assembling parts on production lines, operating automated systems, and ensuring quality control in automotive production. Apprentices will gain hands-on experience using CNC machines, robotic arms, and quality inspection tools, preparing them for roles in automotive original equipment manufacturers (OEMs), tier-1 suppliers, and production facilities. The course aligns with the National Apprenticeship Promotion Scheme (NAPS) and complies with the Apprentices Act, 1961.

Objectives

• Manufacture automotive components using CNC machining and precision tools.
• Assemble vehicle parts on production lines, ensuring alignment with OEM specifications.
• Operate and program automated systems, including robotic arms and PLCs, for manufacturing efficiency.
• Conduct quality control checks to meet ISO 9001 and BIS (Bureau of Indian Standards) standards.

Duration

9 months (2 weeks basic training, 8 months on-the-job training)

Schedule

The course spans 9 months, combining basic training and on-the-job practical training as per Flexi-MoU guidelines. Each phase focuses on specific skills essential for automotive manufacturing technicians. Below is the detailed breakdown:

Weeks 1-2: Basic Training

Introduction to automotive manufacturing, workplace safety, and trade practices. Overview of vehicle components, production line operations, and materials (steel, aluminum, composites).

Months 1-2: Component Manufacturing

Learning CNC machining, turning, and milling for producing engine parts, chassis components, and brackets. Training on tool setup and material handling.

Months 3-4: Assembly Line Operations

Assembling vehicle sub-assemblies (e.g., engines, suspensions) on production lines, using torque wrenches, pneumatic tools, and jigs. Training on lean manufacturing principles.

Months 5-6: Automation and Robotics

Operating and programming robotic arms for welding, assembly, and material handling. Integrating PLCs and IoT systems for automated workflows.

Months 7-8: Quality Control and Testing

Conducting quality inspections using CMM, gauges, and non-destructive testing (NDT). Ensuring compliance with OEM tolerances and ISO 9001 standards.

Month 9: Final Project and Assessment

Completion of a comprehensive manufacturing project (e.g., producing and assembling a vehicle sub-assembly) and preparation for joint ITP-DGT assessment.

Assessment Methods

Apprentice performance is evaluated through a combination of practical, theoretical, and participatory components, preparing them for the Certificate of Proficiency:

• Practical Assessments: 50% (CNC machining, assembly, automation tasks)
• Project Work: 30% (complete sub-assembly production)
• Theoretical Tests: 15% (manufacturing processes, quality standards)
• Attendance and Participation: 5%

Instructor

Industry Expert (designated by ITP)

Language

Available in: English

Status

Published

Additional Notes

Apprentices must be at least 18 years old (due to hazardous equipment) and meet the minimum educational qualification (typically 10th grade passed or equivalent, preferably with a technical or science background, as per ITP requirements). The course includes 20-25% basic training and 75-80% on-the-job training, with a stipend as per NAPS guidelines (e.g., Rs. 7700 per month for one-year ITI trade passed apprentices, as per Gazette notification dated 25th September 2019). The government reimburses 25% of the stipend (up to Rs. 1500/month) to the ITP. Successful completion leads to a Certificate of Proficiency, recognized for employment in automotive manufacturing sectors. The training emphasizes precision, automation, and compliance with BIS and environmental regulations, addressing the demand for skilled automotive manufacturing technicians in India’s booming automotive industry, projected to reach USD 300 billion by 2026. For specific ITP curriculum details, contact the Apprenticeship Training Portal (www.apprenticeshipindia.gov.in). This syllabus can be adapted for posting on vocational training websites like https://mmiti.in or https://iti.today, aligning with your previous requests for trade syllabi.