Cold Chain Engineering and Equipment Maintenance Apprenticeship Course Syllabus

Course Title

Cold Chain Engineering and Equipment Maintenance Apprenticeship Course

Course Code

CCE101

Description

This course, under the Apprenticeship Training Scheme (ATS), provides comprehensive training in cold chain engineering and equipment maintenance, focusing on the installation, servicing, and repair of refrigeration systems, cold storage units, and related equipment used in the cold chain logistics. Apprentices will gain hands-on experience in troubleshooting, maintaining temperature-controlled environments, and ensuring compliance with industry standards, preparing them for roles in logistics, food processing, and pharmaceutical industries. The course aligns with the National Apprenticeship Promotion Scheme (NAPS) and complies with the Apprentices Act, 1961.

Objectives

• Install and configure cold chain equipment, including refrigeration units and cold storage systems.
• Perform preventive maintenance and repairs to ensure optimal equipment performance.
• Troubleshoot and resolve issues in refrigeration systems, including electrical and mechanical faults.
• Ensure compliance with safety standards, environmental regulations, and cold chain protocols.

Schedule

The course spans 8 weeks, combining basic training and on-the-job practical training as per ATS guidelines. Each week focuses on specific skills essential for cold chain engineering and equipment maintenance. Below is the detailed breakdown:

Week 1: Introduction to Cold Chain Systems

Overview of cold chain logistics, types of refrigeration systems, safety protocols, and introduction to tools under ATS.

Week 2: Refrigeration Fundamentals

Understanding refrigeration cycles, components (compressors, evaporators, condensers), and refrigerants.

Week 3: Cold Storage Installation

Installing cold storage units, insulation panels, and temperature control systems for optimal performance.

Week 4: Electrical Systems in Cold Chain

Working with electrical components, wiring, and control panels in refrigeration systems.

Week 5: Preventive Maintenance

Conducting routine checks, cleaning, and servicing refrigeration units to prevent breakdowns.

Week 6: Troubleshooting and Repairs

Diagnosing and fixing issues like refrigerant leaks, compressor failures, and temperature inconsistencies.

Week 7: Compliance and Quality Control

Ensuring systems meet industry standards (e.g., HACCP, FSSAI), maintaining temperature logs, and adhering to environmental regulations.

Week 8: Final Project and Assessment

Completion of a comprehensive cold chain equipment maintenance project and preparation for the All India Trade Test (AITT) under NCVT.

Assessment Methods

Apprentice performance is evaluated through a combination of practical, theoretical, and participatory components, preparing them for the National Apprenticeship Certificate (NAC):

• Weekly Assignments: 40%
• Midterm Project: 20%
• Final Project: 30%
• Participation and Attendance: 10%

Instructor

Prof. Ravi Gupta

Language

Available in: English

Status

Published

Additional Notes

Apprentices must be at least 14 years old and meet the minimum educational qualification (typically 10th grade passed or equivalent, preferably with a background in science or technical subjects, as per trade requirements). The course includes basic training (20-25% of the program) and on-the-job training, with a stipend provided as per NAPS guidelines (e.g., Rs. 7700 per month for one-year ITI trade passed apprentices, as per Gazette notification dated 25th September 2019). Successful completion leads to the National Apprenticeship Certificate (NAC) upon passing the All India Trade Test (AITT), recognized for employment in government and private sectors. The training emphasizes practical skills in refrigeration system maintenance and compliance with cold chain standards, critical for preserving perishable goods in industries like food and pharmaceuticals.