Manufacturing Associate - Modern Shop Floor Engineering Apprenticeship Course Syllabus

Course Title

Manufacturing Associate - Modern Shop Floor Engineering Apprenticeship Course

Course Code

MASE101

Description

This course, under the Apprenticeship Training Scheme (ATS), provides comprehensive training for manufacturing associates specializing in modern shop floor engineering, focusing on operating advanced manufacturing equipment, implementing lean principles, and ensuring quality control. Apprentices will gain hands-on experience in CNC operations, assembly, and shop floor management systems, preparing them for roles in automotive, aerospace, and electronics industries. The course aligns with the National Apprenticeship Promotion Scheme (NAPS) and complies with the Apprentices Act, 1961.

Objectives

• Operate modern shop floor equipment, including CNC machines and automated systems, with precision.
• Apply lean manufacturing and quality control techniques to optimize production processes.
• Interpret technical drawings and perform basic assembly and inspection tasks.
• Adhere to safety standards and shop floor management protocols in advanced manufacturing environments.

Schedule

The course spans 8 weeks, combining basic training and on-the-job practical training as per ATS guidelines. Each week focuses on specific skills essential for manufacturing associates in modern shop floor engineering. Below is the detailed breakdown:

Week 1: Introduction to Modern Shop Floor Engineering

Overview of shop floor operations, associate roles, safety protocols, and introduction to advanced manufacturing technologies under ATS.

[](https://www.sme.org/training/technical-certification/certified-manufact…)

Week 2: Shop Floor Tools and Equipment

Understanding and operating tools, including CNC machines, robotics, and automated systems used in modern manufacturing.

Week 3: Technical Drawings and Specifications

Reading and interpreting blueprints, technical drawings, and production specifications for manufacturing tasks.

[](https://www.mmsonline.com/articles/helping-new-engineers-understand-man…)

Week 4: CNC Operations and Programming Basics

Introduction to CNC machine setup, operation, and basic programming for precision manufacturing.

Week 5: Lean Manufacturing Principles

Applying lean techniques, such as 5S, Kaizen, and JIT, to enhance shop floor efficiency and reduce waste.

[](https://www.quickbase.com/blog/streamlining-shop-floor-operations)

Week 6: Quality Control and Inspection

Performing quality checks, using inspection tools, and ensuring compliance with ISO 9000 standards.

[](https://www.indeed.com/q-Manufacturing-Shop-Floor-Manager-jobs.html)

Week 7: Assembly and Maintenance

Assembling components, performing basic maintenance, and troubleshooting common shop floor equipment issues.

Week 8: Final Project and Assessment

Completion of a comprehensive shop floor production project and preparation for the All India Trade Test (AITT) under NCVT.

Assessment Methods

Apprentice performance is evaluated through a combination of practical, theoretical, and participatory components, preparing them for the National Apprenticeship Certificate (NAC):

• Weekly Assignments: 40%
• Midterm Project: 20%
• Final Project: 30%
• Participation and Attendance: 10%

Instructor

Prof. Rohan Desai

Language

Available in: English

Status

Published

Additional Notes

Apprentices must be at least 14 years old and meet the minimum educational qualification (typically 10th grade passed or equivalent, preferably with a science or technical background, as per trade requirements). The course includes basic training (20-25% of the program) and on-the-job training, with a stipend provided as per NAPS guidelines (e.g., Rs. 7700 per month for one-year ITI trade passed apprentices, as per Gazette notification dated 25th September 2019). Successful completion leads to the National Apprenticeship Certificate (NAC) upon passing the All India Trade Test (AITT), recognized for employment in government and private sectors. The training emphasizes modern shop floor skills, such as CNC operations and lean manufacturing, addressing the demand for skilled manufacturing associates in India’s advanced industrial sectors.