CITS Fitter Trade Syllabus (English)

Overview

The CITS Fitter trade is a one-year program designed to train instructors to teach fitting, assembly, and maintenance skills in ITIs. Divided into two semesters, the course covers Trade Technology (theory and practical), Training Methodology, Engineering Drawing, Workshop Calculation & Science, and Soft Skills. It aligns with NSQF Level 5 standards, emphasizing advanced fitting techniques, precision machining, and effective teaching methods. The syllabus adheres to the latest DGT guidelines for outcome-based learning.

Semester 1 Syllabus

Trade Technology - Theory

• Introduction to CITS and Fitter Trade: Role of instructors, scope of the fitting industry, and trends (e.g., automation, predictive maintenance).

• Safety and Standards:

  • Advanced workshop safety: Risk assessment, PPE usage, and machine guarding.

  • Compliance with IS, ISO, and ASME standards for fitting and assembly.

  • Safe handling of tools, chemicals, and heavy components.

• Engineering Materials:

  • Properties of metals, alloys, and composites used in fitting.

  • Heat treatment processes: Annealing, hardening, and tempering.

• Fitting Tools and Techniques:

  • Advanced hand tools: Files, scrapers, and precision measuring instruments.

  • Power tools: Drills, grinders, and pneumatic tools.

• Precision Measurement:

  • Use of vernier calipers, micrometers, and dial gauges.

  • Geometric dimensioning and tolerancing (GD&T).

• Assembly Techniques:

  • Assembly of mechanical components: Bearings, shafts, and couplings.

  • Alignment and balancing techniques.

• Machine Maintenance:

  • Basics of preventive maintenance for workshop machines.

  • Lubrication systems and their applications.

• Quality Control: Inspection of fittings, assemblies, and compliance with tolerances.

Trade Technology - Practical

• Implement advanced safety protocols in the workshop (e.g., machine guarding).

• Use precision measuring tools (e.g., micrometers, dial gauges) for component inspection.

• Perform advanced fitting tasks: Scraping, lapping, and surface finishing.

• Assemble mechanical components (e.g., bearings, gears) with proper alignment.

• Conduct heat treatment processes on metal components.

• Maintain and lubricate workshop machines (e.g., lathes, milling machines).

• Apply GD&T principles in fitting and assembly tasks.

• Perform quality checks on assembled components for accuracy.

• Document fitting processes and maintenance logs.

Training Methodology

• Instructor Role: Lesson planning, teaching strategies, and student evaluation techniques.

• Communication Skills: Clear verbal and non-verbal communication for effective training.

• Classroom Management: Engaging diverse learners and ensuring discipline.

• Instructional Aids: Using projectors, digital tools, and e-learning platforms.

• Practical Training: Demonstrating fitting tasks, guiding practice, and offering feedback.

Semester 2 Syllabus

Trade Technology - Theory

• Advanced Fitting Techniques:

  • Jigs and fixtures: Design and application in assembly.

  • Precision fitting for complex assemblies (e.g., gearboxes, pumps).

• Computer-Aided Manufacturing (CAM):

  • Introduction to CNC machines: Programming and operation basics.

  • Integration of CAD/CAM in fitting processes.

• Hydraulics and Pneumatics:

  • Principles of hydraulic and pneumatic systems.

  • Maintenance and troubleshooting of fluid power systems.

• Industrial Maintenance:

  • Predictive maintenance: Vibration analysis and thermography.

  • Overhauling of machines and equipment.

• Automation in Fitting:

  • Basics of robotics and automated assembly lines.

  • IoT for machine monitoring and maintenance.

• Sustainable Practices:

  • Energy-efficient maintenance techniques.

  • Recycling and reuse of industrial materials.

• Entrepreneurship:

  • Starting a fitting or maintenance business: Business plans, budgeting, and marketing.

  • Client acquisition and service contracts.

• Industry 4.0 in Fitting:

  • AI-based predictive maintenance and digital twins.

  • Cloud-based tools for workshop management.

• Legal and Ethical Issues: Intellectual property, safety regulations, and ethical maintenance practices.

Trade Technology - Practical

• Design and fabricate simple jigs or fixtures for assembly tasks.

• Perform precision fitting for complex assemblies (e.g., pump assembly).

• Program and operate CNC machines for basic fitting components.

• Maintain and troubleshoot hydraulic/pneumatic systems.

• Conduct predictive maintenance using vibration analysis or thermography tools.

• Overhaul a mechanical machine (e.g., lathe, pump) in a workshop.

• Implement IoT-based monitoring for a machine (if available).

• Develop a business plan for a fitting or maintenance service.

• Document compliance with safety and ethical standards.

Training Methodology

• Advanced Teaching Techniques: Micro-teaching, flipped classrooms, and blended learning.

• Assessment and Evaluation: Designing tests, practical assessments, and grading systems.

• Digital Tools: Using Learning Management Systems (LMS), virtual labs, and e-learning modules.

• Mentoring: Supporting trainees in skill development and career planning.

• Project-Based Learning: Guiding trainees to complete fitting projects (e.g., machine assembly).

Additional Components

Workshop Calculation & Science

• Calculations: Tolerance calculations, material strength, and machining parameters.

• Science: Mechanics, metallurgy, and properties of lubricants.

Engineering Drawing

• Drawing Basics: Detailed assembly and part drawings.

• Schematics: Jigs, fixtures, and hydraulic/pneumatic circuit diagrams.

Soft Skills & Employability Skills

• Communication: Client consultations, report writing, and technical presentations.

• Leadership: Managing workshop teams and maintenance projects.

• Time Management: Meeting maintenance and project deadlines.

Assessment

• Internal Assessment: Continuous evaluation via assignments, practicals, and tests.

• Final Examination: Theory and practical exams conducted by NCVT at year-end.

• Project Work: Complete a fitting project (e.g., assembling a mechanical system) and teaching demonstration.