Construction Welder Apprenticeship Course Syllabus

Course Title

Construction Welder Apprenticeship Course

Course Code

CW101

Description

This course, under the Apprenticeship Training Scheme (ATS), provides comprehensive training for construction welders, covering welding techniques such as shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and gas tungsten arc welding (GTAW) for construction applications. Apprentices will gain hands-on experience in welding structural components, reading blueprints, and adhering to safety standards, preparing them for roles in construction, infrastructure, and fabrication sectors. The course aligns with the National Apprenticeship Promotion Scheme (NAPS) and complies with the Apprentices Act, 1961.

Objectives

• Perform various welding techniques to join structural components in construction projects.
• Read and interpret welding blueprints and specifications accurately.
• Apply safety standards and proper handling of welding equipment.
• Inspect welds to ensure quality and compliance with industry standards.

Schedule

The course spans 8 weeks, combining basic training and on-the-job practical training as per ATS guidelines. Each week focuses on specific skills essential for construction welders. Below is the detailed breakdown:

Week 1: Introduction to Construction Welding

Overview of welding in construction, safety protocols, personal protective equipment (PPE), and introduction to welding tools under ATS.

Week 2: Shielded Metal Arc Welding (SMAW)

Mastering SMAW techniques, including electrode selection and welding structural steel components.

Week 3: Gas Metal Arc Welding (GMAW)

Learning GMAW processes, focusing on wire feed systems and welding in various positions.

Week 4: Gas Tungsten Arc Welding (GTAW)

Performing GTAW for precision welding on materials like stainless steel and aluminum.

Week 5: Blueprint Reading and Weld Symbols

Interpreting construction blueprints, weld symbols, and specifications for accurate welding.

Week 6: Cutting and Preparation

Using oxy-fuel and plasma cutting techniques to prepare materials for welding.

Week 7: Weld Inspection and Quality Control

Inspecting welds for defects, ensuring structural integrity, and adhering to IS and AWS standards.

Week 8: Final Project and Assessment

Completion of a comprehensive welding project for a construction application and preparation for the All India Trade Test (AITT) under NCVT.

Assessment Methods

Apprentice performance is evaluated through a combination of practical, theoretical, and participatory components, preparing them for the National Apprenticeship Certificate (NAC):

• Weekly Assignments: 40%
• Midterm Project: 20%
• Final Project: 30%
• Participation and Attendance: 10%

Instructor

Prof. Suresh Kumar

Language

Available in: English

Status

Published

Additional Notes

Apprentices must be at least 14 years old and meet the minimum educational qualification (typically 10th grade passed or equivalent, as per trade requirements). The course includes basic training (20-25% of the program) and on-the-job training, with a stipend provided as per NAPS guidelines (e.g., Rs. 7700 per month for one-year ITI trade passed apprentices, as per Gazette notification dated 25th September 2019). Successful completion leads to the National Apprenticeship Certificate (NAC) upon passing the All India Trade Test (AITT), recognized for employment in government and private sectors. The training emphasizes practical welding skills and safety practices, addressing the demand for skilled welders in India’s construction and infrastructure sectors.