iti 26 April 2025

CITS Mechanic Motor Vehicle Trade Syllabus

Overview

The CITS Mechanic Motor Vehicle trade is a one-year program designed to train instructors to teach the repair, maintenance, and diagnostics of motor vehicles in ITIs. Divided into two semesters, the course covers Trade Technology (theory and practical), Training Methodology, Engineering Drawing, Workshop Calculation & Science, and Soft Skills. It aligns with NSQF Level 5 standards, emphasizing advanced automotive technology, emission control, and effective teaching methods. The syllabus adheres to the latest Directorate General of Training (DGT) guidelines for outcome-based learning.

Semester 1 Syllabus

Trade Technology - Theory

  • Introduction to CITS and Mechanic Motor Vehicle Trade: Role of instructors, scope of the automotive industry, and trends (e.g., electric vehicles, autonomous driving).

  • Safety and Standards:

    • Advanced workshop safety: Risk assessment, PPE usage, and handling fuels/chemicals.

    • Compliance with IS, ISO, and BS-VI emission standards for vehicles.

    • Safe handling of high-voltage systems and hydraulic lifts.

  • Vehicle Fundamentals:

    • Types: Passenger cars, commercial vehicles, and two-wheelers.

    • Components: Engine, transmission, suspension, and brakes.

  • Internal Combustion Engines:

    • Petrol and diesel engines: Construction, operation, and fuel systems.

    • Turbochargers and superchargers: Principles and maintenance.

  • Transmission Systems:

    • Manual and automatic transmissions: Clutches, gearboxes, and torque converters.

    • Differential and final drive systems.

  • Electrical Systems:

    • Starting, charging, and lighting systems: Batteries, alternators, and starters.

    • Basic wiring diagrams and electrical troubleshooting.

  • Maintenance Basics:

    • Preventive maintenance: Schedules for engines, brakes, and suspensions.

    • Troubleshooting common issues: Starting failures, poor acceleration.

  • Quality Control: Inspection of repaired vehicles for performance and safety compliance.

Trade Technology - Practical

  • Implement safety protocols in an automotive workshop (e.g., PPE, lift operation).

  • Dismantle and assemble engine components (e.g., pistons, valves).

  • Service and repair transmission systems (e.g., clutches, gearboxes).

  • Maintain and troubleshoot electrical systems (e.g., starters, alternators).

  • Perform preventive maintenance on vehicles (e.g., oil changes, brake checks).

  • Diagnose vehicle faults using basic tools (e.g., multimeters, pressure gauges).

  • Service suspension and brake systems for optimal performance.

  • Conduct quality checks on repaired vehicles for roadworthiness.

  • Document maintenance and repair procedures.

Training Methodology

  • Instructor Role: Lesson planning, teaching strategies, and student evaluation techniques.

  • Communication Skills: Clear verbal and non-verbal communication for effective training.

  • Classroom Management: Engaging diverse learners and ensuring discipline.

  • Instructional Aids: Using projectors, digital tools, and e-learning platforms.

  • Practical Training: Demonstrating repair tasks, guiding practice, and providing feedback.

Semester 2 Syllabus

Trade Technology - Theory

  • Advanced Automotive Technology:

    • Electronic control units (ECUs) and vehicle management systems.

    • Advanced fuel injection: CRDI for diesel, GDI for petrol.

  • Emission Control Systems:

    • Exhaust gas recirculation (EGR), catalytic converters, and diesel particulate filters (DPF).

    • Compliance with BS-VI and Euro VI emission norms.

  • Electric and Hybrid Vehicles:

    • Battery electric vehicles (BEVs) and hybrid electric vehicles (HEVs).

    • High-voltage systems: Batteries, motors, and inverters.

  • Diagnostics and Repair:

    • Advanced diagnostics: Use of OBD-II scanners and diagnostic software.

    • Overhauling engines, transmissions, and electrical systems.

  • Automation in Automotive:

    • IoT for vehicle telematics and remote diagnostics.

    • Advanced driver-assistance systems (ADAS): Sensors and cameras.

  • Sustainable Practices:

    • Fuel-efficient vehicle tuning and emission reduction.

    • Recycling of vehicle components and fluids.

  • Entrepreneurship:

    • Starting an automotive repair workshop: Business plans, budgeting, and marketing.

    • Client acquisition and service contracts.

  • Industry 4.0 in Automotive:

    • AI for predictive maintenance and fault prediction.

    • Cloud-based vehicle management systems.

  • Legal and Ethical Issues: Emission regulations, road safety laws, and ethical repair practices.

Trade Technology - Practical

  • Diagnose and repair ECU-controlled vehicle systems.

  • Service and test emission control systems (e.g., EGR, DPF).

  • Maintain and troubleshoot electric/hybrid vehicle systems (e.g., batteries, motors).

  • Use OBD-II scanners for advanced vehicle diagnostics.

  • Overhaul engines and transmissions in a workshop setup.

  • Calibrate ADAS components (e.g., sensors, cameras) if available.

  • Implement IoT-based monitoring for vehicle performance (if available).

  • Develop a business plan for an automotive repair workshop.

  • Document compliance with emission and safety standards.

Training Methodology

  • Advanced Teaching Techniques: Micro-teaching, flipped classrooms, and blended learning.

  • Assessment and Evaluation: Designing tests, practical assessments, and grading systems.

  • Digital Tools: Using Learning Management Systems (LMS), virtual labs, and e-learning modules.

  • Mentoring: Supporting trainees in skill development and career planning.

  • Project-Based Learning: Guiding trainees to complete repair projects (e.g., vehicle overhaul).

Additional Components

Workshop Calculation & Science

  • Calculations: Engine torque, gear ratios, and battery capacity.

  • Science: Thermodynamics, electrical principles, and fluid dynamics.

Engineering Drawing

  • Drawing Basics: Detailed drawings of engine and transmission components.

  • Schematics: Electrical wiring and hydraulic brake system diagrams.

Soft Skills & Employability Skills

  • Communication: Client consultations, report writing, and technical presentations.

  • Leadership: Managing repair teams and service workflows.

  • Time Management: Meeting repair and maintenance deadlines.

Assessment

  • Internal Assessment: Continuous evaluation through assignments, practicals, and tests.

  • Final Examination: Theory and practical exams conducted by NCVT at year-end.

  • Project Work: Complete a vehicle repair project (e.g., restoring a motor vehicle) and a teaching demonstration.

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Trade Type